Saturday, October 29, 2011

10 Days Left -- Still Time To Register for [MC]2!



If you haven't yet registered for [MC]2, there's still time. 

In addition, the first 150 [MC]2 registrants will receive a free polo shirt, courtesy of Okuma, we are getting very close to the limit, so don't wait!

Check out our great lineup of sessions.  Two tracks -- one technical, one business -- offer a mix of interactive discussions and hands-on workshops. There will be never-before-seen demos that will show the emerging possibilities for using the MTConnect standard.  You can also talk with exhibitors and learn about the commercially available products utilizing the standard right now.  

Whether you've already implemented MTConnect into your business operations, or you're just curious about what it has to offer, [MC]2 is the place that will give you all those answers and more!

Register today!


If you haven't yet registered for [MC]2, there's still time. 

In addition, the first 150 [MC]2 registrants will receive a free polo shirt, courtesy of Okuma, we are getting very close to the limit, so don't wait!

Check out our great lineup of sessions.  Two tracks -- one technical, one business -- offer a mix of interactive discussions and hands-on workshops. There will be never-before-seen demos that will show the emerging possibilities for using the MTConnect standard.  You can also talk with exhibitors and learn about the commercially available products utilizing the standard right now.  

Whether you've already implemented MTConnect into your business operations, or you're just curious about what it has to offer, [MC]2 is the place that will give you all those answers and more!

Register today!

Thursday, October 27, 2011

12 Days Left -- Still Time To Register for [MC]2!



If you haven't yet registered for [MC]2, there's still time. 

In addition, the first 150 [MC]2 registrants will receive a free polo shirt, courtesy of Okuma, we are getting very close to the limit, so don't wait!

Check out our great lineup of sessions.  Two tracks -- one technical, one business -- offer a mix of interactive discussions and hands-on workshops. There will be never-before-seen demos that will show the emerging possibilities for using the MTConnect standard.  You can also talk with exhibitors and learn about the commercially available products utilizing the standard right now.  

Whether you've already implemented MTConnect into your business operations, or you're just curious about what it has to offer, [MC]2 is the place that will give you all those answers and more!

Register today!

Monday, October 24, 2011

Thank God Iraq War is Ending - 4,469 Dead and 32,213 Injured


Thank god President Obama is following up on his campaign promise to get us out of Iraq.  What did we achieve with Iraq War 4,469 dead American soldiers and 32,213 injured Americans and 100,000 dead Iraqis for a couple of trillion dollars?

Thank god McCain was not elected president, because Bin Laden would still be alive (McCain said in a debate with Obama that he would not enter Pakistan to go after Bin Laden) and there is no way in hell we would be getting out of the endless Iraq war (as he recently complained).

Let's look at the costs of the Iraq war to get Saddam Hussein versus effort to get Muammar Gaddafi.


Saddam Hussein - $800 billion, 4,469 dead American soldiers and 32,213 injured Americans.  This does not count the medical costs of taking care of these injured heroes. 

 

Muammar Gaddafi - $1billion, 0 zero Americans killed and Syria might reimburse us the $1billion.

 

I am no math genius, but it seems to me that Obama is at least 3 orders of magnitude better at getting bad guys than Bush and that does not account for the true loss - the loss of lives and the injured Americans.




Thursday, October 20, 2011

Bela Liptak and Me at ISA Automation Week Conference 2011 in Mobile, Alabama

I am speaking today at the ISA Automation Week Conference 2011 in Mobile, Alabama.  My topic is, "Why Lord Kelvin Would Love MTConnect - The Open and Royalty Free Protocol For Manufacturing".   My paper was accepted by the wireless track because that is the one that deals with sensors.  As I sit in the back, waiting to speak and looking around, I realized the rest of the audience are the speakers either before or after me.  Well, at least it is nice weather outside today in Mobile.

My talk went well and I did have a nice discussion afterwards with an individual who was very interested in MTConnect for his plant.

I sat in on a very interesting ISA keynote by Bela Liptak this morning.  His talk was fascinating and one of the areas of great interest was his Reversible Fuel Cell (RFC) design.   He appears to be an expert in many categories with nuclear power plant instrumentation and control being one of those areas.  When they asked if anyone had questions, I spoke up.  I always speak up.  That is in my DNA, blame my parents :-)  It is a feature and not a bug as far as I am concerned.  I am not afraid of asking questions.  You don't know unless you ask.  It was interesting in that Bela Liptak was absolutely adamant in his statement on global climate change quoting the Academies of Sciences.   I decided to ask him about an a SCIENCE FRIDAY episode on NPR I heard last week with Ira Flatow interviewing Shawn Otto who is author of "Fool Me Twice".   Below is the opening transcript of Science Friday that will give you the taste of the interview:


IRA FLATOW, host: This is SCIENCE FRIDAY, from NPR. I'm Ira Flatow. Up next: science under attack. In his new book, "Fool Me Twice," writer Shawn Otto says science is under assault in America, and especially so in Washington, D.C. While science informs almost every aspect of our lives - think about climate change, energy, agriculture, medical research - Otto says anti-science views are so mainstream and science so marginalized that it's becoming a threat to our democracy.

Science didn't always take a backseat in politics. The Founding Fathers Jefferson and Franklin were themselves citizen-scientists, advocating for an informed citizenry. So what happened? And is there a way to bring science back into our social discussions, even into the presidential debates?
Shawn Otto is here to talk more about it. He is co-founder and CEO of Science Debate 2008. His new book is called "Fool Me Twice: Fighting the Assault on Science in America."

Here is the section of Science Friday that caused me to ask the question of Bela:


FLATOW: Do you think that scientists themselves sat on their hands too long and let things - let anti-science attack take place?
OTTO: Absolutely. And that's one of the things that I've talked about in the book. There are a lot of factors in play, but, you know, science used to be thought of as an exploration of nature, and much of it still is. But there's also a part of science that, in World War II, came to be used as a weapon, an intellectual weapon to win the war.
And that's a valid use of knowledge. Knowledge is power, as Francis Bacon said. So why not use it as power? But after World War II, Vannevar Bush made a terrific pitch called, "Science the Endless Frontier," about how the government should continue to fund science moving forward.
And he sold Truman on the tremendous advantages that that could bring to the nation, and indeed, it has. It's possible that he made part of that pitch too well, in that scientists really, after that point, didn't have to engage in the same level of public outreach that they did before.
And in fact, university tenure programs grew up that did not reward public outreach, and often it was a disincentive. There is even something that happened called the Sagan effect, after Carl Sagan was denied admission to the National Academy of Sciences.  And that idea is that your popularity with the public is inversely proportional to your contributions as a scientist. In Sagan's case, that wasn't true. He published some 500 scientific papers in peer-reviewed journals, probably about one a month over his 39-year career. And indeed, recent research has shown that scientists that engage in public outreach actually generally perform better academically, too.
FLATOW: And so now scientists are more fearful, then, that if they speak up, the same thing would happen to them? They're afraid of being ostracized?
OTTO: Exactly, and not only that, but that science - or that politics came to be viewed as something that was dirty or that was beneath scientists, and that it could taint your objectivity. So why engage? Why take a risk in something like that?
FLATOW: And has - when has science become so political, and why is it so political? Or (unintelligible) be that way?
OTTO: Yeah. There's - okay. So there's two questions there that are both actually pretty interesting. First of all, why is it political? You know, again, Francis Bacon said knowledge is power, and science is about creating knowledge, and politics is the exercise of power.
So science is always inherently political. Any time we extend the bounds of our knowledge, that is going to have moral and ethical consequences that are going to be political questions. Also, it's also going to disrupt vested interests.
Climate change is a great example of that. Scientists aren't out pursuing a political agenda. They're pursuing the truth, and the truth is pointing them in a particular direction. And we've seen this kind of thing happen over and over again, when science has disrupted vested interests, be they monetary, financial or be they religious interests.

Back to my question.  I asked Bela, "I was listening to NPR and they had the author of "Fool Me Twice" on Science Friday with Ira Flatow.  The premise of the author's book is that Americans are getting stupider about science.  This is inline with what you just presented.  The author stated that scientists are fearful about being vocal about science because of "news" outlets like Fox News that would attack them.  My question for you is, what do you feel are the responsibilities of scientist to speak up?  Obviously you are speaking up, but what are the responsibilities of scientists to speak up?"

His answer was, "that is a tough question.  I only report to one person - my wife - so I have no fears.  It is true that when Al Gore spoke up that they attack the messenger and not the message.  It is very disappointing watching the recent debates.   Science should be separate from politics, but it is not because individuals have something to be gained by having a certain opinion."  He then discussed why he is hopeful in the long run for the planet.  I went up and spoke to him afterwards and he was very nice.   I had not heard of him, but listening to the folks speaking to him before I did, he certainly sounds like a legend in the industry. 

Below is a picture of me and Bela Liptek:



I had one of the best seafood dinners ever at Wintzell's Oyster House Restaurant.  I had stuffed flounder with crab, seafood gumbo soup, fried okra and southern fried cheese grits with nice local beers.  For dessert I had peach cobbler and bean vanilla ice cream.   Miss Pinky was my server and could not have been more professional or any nicer to this northern boy from VA :-)

Below is a short video of the Mobile River with the docks and the Austal which is the world leaders in aluminum commercial and defense ships.


Tuesday, October 18, 2011

Getting Started with MTConnect – Connectivity Guide


This is a huge announcement for MTConnect.  This guide addresses the number one question we get with MTConnect - "How Do I Get Started MTConnect?" 


MTConnect® Institute Announces 

McLean, Va. … Developed as a guide for shop owners and plant managers exploring the MTConnect implementation process, the MTConnect Institute is pleased to announce the release of the "Getting Started with MTConnect - Connectivity Guide".

This guide is the result of a year-long effort by the MTConnect Shop Floor Connectivity Committee.  Thought leaders from 16 companies representing a diverse cross-section of the discrete parts manufacturing industry collaborated in the development of the guide.  The committee was asked to address the most fundamental question shop owners and plant managers have when they decide to implement MTConnect — "how do I get started?"  This guide addresses connectivity issues associated with both new and legacy manufacturing equipment and provides a structured framework to guide companies through the assessment of their equipment and the early planning stages of a project.   This guide is a valuable tool for anyone in manufacturing who believes that improving productivity starts with understanding what is happening on the shop floor.  

The foundation for improving manufacturing productivity starts with easy access to data. MTConnect provides manufacturers with a simple and extensible mechanism to connect manufacturing equipment to software applications used to run their businesses.

The “Getting Started with MTConnect – Connectivity Guide” is available for download at www.mtconnect.org

Dave Edstrom, President and Chairman of the Board for the MTConnect Institute said, “This Connectivity Guide will be an extremely valuable tool for shop owners and managers who need to address productivity issues in their manufacturing operations.  I am asked the same question almost daily – How do I get started?  This guide answers that question. The Connectivity Guide is the first piece to be released in our ‘Getting Started with MTConnect’ series. Additional documents will be released soon to further support manufacturing companies that are adopting productivity solutions using MTConnect.”


David McPhail, President & CEO of Memex Automation Inc. and co-chair of the MTConnect Shop Floor Connectivity Committee said, "It was a pleasure working with such a talented and energetic team of experts who are all focused on addressing manufacturing productivity issues. By applying the techniques defined in the Connectivity Guide, essentially every piece of manufacturing equipment can now be integrated into a manufacturing data system — empowering productivity improvement on the shop floor for all machines."



          John Turner, Director of Technology for FA Consulting & Technology and co-chair of the committee said, “Bringing the capabilities of MTConnect to existing machine tools will allow manufacturers to increase productivity of their existing assets, driving down costs and increasing plant output. Success of any project is typically based on good planning.   The Connectivity Guide provides a valuable tool to help manufacturers structure their projects and prepare for discussions with solution providers.”



The Working Group was made up of representatives from:

Memex Automation, Inc. (Co-Chair)

FA Consulting & Technology, LLC (Co-Chair)

Advanced Technologies Services, Inc.

FANUC FA America

General Dynamics – OTS

Georgia Tech Factory Information Systems Lab

Nexas Networks Inc.

Pinaka Systems, Inc.

Predator Software, Inc.

Real Time Development Corp.

Remmele Engineering, Inc.

SCADAware, Inc.


System Insights, Inc.   

TechSolve, Inc.

Virtual Photons Electrons, LLC                                                                                                                                                     

MTConnect®Institute
MTConnect Institute is an organization that develops and provides open standards intended to foster greater interoperability between manufacturing controls, devices and software applications by publishing data over networks using the Internet Protocol (IP). The standards offer a solution to the exchange of data from shop floor devices to higher level systems. For membership information, visit www.MTConnect.org.
 
MEMEX AUTOMATION
Memex Automation Inc. brings 18 years of experience in manufacturing connectivity solutions. Memex delivers shop floor to top floor connectivity, automating the process of communicating information between business systems and the machines on the shop floor to increase productivity and decrease costs. More information can be found at www.memex.ca or by e-mail to sales@memex.ca.

FA Consulting and Technology (FAC&T)

FA Consulting & Technology (FAC&T), located in Charlottesville, Va., provides expertise for an array of control system and process automation solutions for the manufacturing industry. Their mission is to maximize productivity from manufacturing assets through the integration of existing and emerging technologies to reduce errors, improve maintenance practices and increase the overall productivity of manufacturing processes.


MTInsight at 2011 Global Forecasting & Marketing Conference


This is an exciting day for MTInsight at the 2011 Global Forecasting & Marketing Conference here in Cleveland at the Intercontinental Hotel which is located in the Cleveland Clinic campus.   This conference is loaded with great speakers and sessions and I am sure MTInsight will generate lots of excitement for those attending.  (Above is view from my room.)



Manufacturing Business Intelligence

Just as a reminder, I am including a blog post I wrote previously on MTInsight.

What is MTInsight?  MTInsight is a state of the art manufacturing business intelligence platform that hosts applications for AMT’s members as well as non-members.   Before we get into a more detailed description of MTInsight, it is important to make sure we are all on the same page with some definitions. 

The overall purpose of  business intelligence is to synthesize business information from a variety of sources into a format enables better decision making.   Business intelligence (BI) software is typically made up of three major parts:

  1. Lots of adapters to a variety of information resources. 
    1. Examples of these are adapters to databases such as MySQL, accounting systems, inventory systems, sales systems, Customer Resource Management (CRM) systems, Enterprising Resource Management Planning systems (ERP),  spreadsheets, web services, old IBM mainframes, CSV files, text files, XML files, and basically anything else that you can think of.  The more adapters you have, the better.    Many times, all of this data ends up in a large data warehouse.  Today, these data warehouses are usually housed in the cloud.  MTInsight’s large data warehouse is in the cloud.
  2. Software tools to slice and dice the data in any fashion that is needed for the analytics.    Usually, BI software has the ability to call other languages as well to augment the tools the BI vendor also provides.  It is not unusual to see JavaScript and Java as programming languages that can also be used with the BI software.  Structured Query Language (SQL) is also very important for accessing data from databases.
  3. Graphics visual tools to a wide variety of output devices is key to any BI software program.   This is the logical last step after a BI developer has connected to a large number of data sources and has done lots of calculations.   This what the business person who wants to see the data in reports, charts, graphs or other types formats wants to receive.   Business people want to receive this information whether or not they are at their desk or on the road or at home and they want to view it on any device that they have in front of them.   Supporting lots of output devices as well as output formats are important.

MTInsight is built upon Actuate’s BIRT onDemand BI in the cloud software.   Actuate created BIRT (Business Intelligence and Reporting Tools) which is an open source project.    BIRT is known as one of the premier BI platforms.   BIRT onDemand is the  Software as a Service (SaaS) platform MTInsight uses to access information from the very large MTInsight data warehouse in the cloud, analyze the data and then display it to a wide variety of devices.   We spent a tremendous amount of time analyzing BI vendors before we made the decision that Actuate was far and away the best choice for MTInsight.


What is manufacturing business intelligence?   This phrase for MTInsight is really a double entendre.   First, it is manufacturing business intelligence or creating business intelligence.  Second, it is manufacturing business intelligence or business intelligence about manufacturing.   How I like to think about MTInsight is that it is your virtual business intelligence department for manufacturing.  If you have a browser, you have a virtual business intelligence department for manufacturing.

We discussed the three parts of BI.  There are also three parts of MTInsight.  Those three parts are:
1.     Pat McGibbon, AMT’s Vice President of Strategic Information and Research (SIR) and his extremely talented SIR department.  These are the manufacturing industry experts who are statisticians, economists, researchers, mathematicians, programmers,  database experts, BI experts and a number of other areas of expertise.   This is what I like to call “MTInsight’s secret sauce.”     These are the folks who manage all the data sources,  write the analytic software programs that create the MTInsight charts and graphs that you see. 
2.     MTInsight data warehouse.  This is the combination of all those data sources that I mentioned previously.   I like to call this database equivalent to Metcalfe’s Law.  Metcalfe’s Law is stated as the value of any network is the number of nodes or devices squared.   In other words, with just one website you don’t really have a lot.  With a million websites, now you have something of real value.  With databases, the more data that you can get into the data warehouse, the more interesting questions you can start asking because you have the data to do the interpolations, extrapolations and generally ask the interesting “what if” questions that all of us are familiar with when you sit down in front of a spreadsheet.  The difference is with MTInsight, you now have access to tons of data that you likely could not afford on your own or simply would not have access to at all.  AMT invests a lot per year in keeping its many data sources all up to date.   These are internal data sources where ATM literally is the keeper of the data as well external data sources that AMT pays for.  
3.     BI software.  This is Actuate’s BIRT onDemand SaaS that I referenced earlier.  BIRT onDemand is what AMT uses to both build these many manufacturing business intelligence applications as well as where they are hosted in the cloud.

There is a lot more that I could write about MTInsight and look for many more articles in the IMTS insider in the future.   Just like MTConnect, MTInsight will be a game changer for manufacturing!  Check it out now at MTInsight.org





Monday, October 17, 2011

A Tale of Two Seagull Centuries 2011


I rode with Jeff Stone this year for the tenth year together on the Seagull Century.

Jeff Stone is long time friend who I met while working at Hot Shoppes at Springfield Mall when I was 16.  I was a busboy while Jeff had the high level and socially elite "floater" position.  Jeff was making $2.15 an hour versus my $2.05 an hour.  What did a floater do?  A floater just had to keep the coffee and tea filled up at the drink stations.  How hard was that?  A busboy on the other hand had to clean every damn thing in the restaurant from tables, to bathrooms, to carpets, to you name it.  Someone throws up - "oh, busboy, come over here and clean this up."  A five year craps on the floor in the restroom, "oh, busboy, come over here and clean this up."  No one ever yelled, "oh, floater, come over here and clean this up."  Floaters were the 1%, the Wall Street elites, the bourgeoisie of the Marriott Corporation.   Today, we would all be protesting outside the homes of the parents of these high paid floaters (floaters could not afford to live on their own in the mid 1970s even on $2.15 an hour).  This still makes me mad how overpaid Jeff was for that position, but I digress :-)

Anyway, Jeff and I rode together for the tenth year on the Seagull Century.   I flew in from Colorado Springs (with Karl Rove) and took off right after I got home to Salisbury, MD.   After Jeff got his very nice suite at the Residence Inn, he took great care in getting me a room at the Hampton Inn since I was arriving later that day.  It is not often that one has the opportunity to sleep in a smoking room with more ash trays than an Alabama truck stop and right next to the elevator as well as the diesel powered ice machine.  Thanks Jeff :-)   I had to bust on Jeff since he was nice enough to get a room reserved, otherwise I would have been sleeping in OC, MD.  Salisbury hotels have the very nice habit of going into two night minimums during the Seagull Century weekend since they know most local DC/Baltimore riders only need a hotel room for Friday night.  They learned this act of gratitude from Ocean City, MD.  This is why we just wait and get the rooms the Friday before the race when we arrive.   We had a great dinner at Brew River - a local Salisbury favorite.

It was a tale of two Seagull Centuries.  The first 63 miles (metric century) was absolutely perfect - not a cloud in the sky and no wind.  It was Corvette weekend in OC, MD and we must have seen 60 different Corvettes drive by which is great for me because I was wearing my Corvette Racing biking jersey and I could bore Jeff with Corvette trivia as we rode. 

After lunch things changed a lot.  We had a constant 25 mph headwind with gusts up to 35mph.  It was like two different rides.  Both of us had to take advantage of the bike repair tents this ride.  Jeff had the techs fix the annoying squeak in his headset on his handlebars and I blew out a rear spoke at the 80mph mark.  Luckily, the final rest stop was at the 83 mile mark and the techs there took the wheel apart to replace the spoke.  Of course it was a spoke on the rear hub side which is the toughest to get to and to replace since it involves taking off the rim, removing the tire, tube, rim tape, taking off the rear sprockets all so you can replace one spoke.  The tech told me that this is where 90% of the spokes break because the rear tire has the most weight, the most torque and it is the side with the sprocket that is the most vulnerable.  The tech did in 20 minutes what would have taken me an hour and half - IF I had all my tools with me which I did not - of course.  I gave him a nice tip even though the Seagull Century includes this as part of the ride only asking riders to pay for parts.

Jeff kicked butt this year and led the hardest part of the ride - the final 25 to 35 mph headwind.  In years past, I had led the way back after lunch.  I am blaming it on not doing enough long rides this year compared to other years or I am just getting old, maybe it is both.

The beer garden at Salisbury University is the Mecca for all bike riders after the Seagull Century and we had a couple of beers there before we headed home.  A 3 hour drive after riding 100 miles just seems like a very, very long drive home.

Below is Jeff Stone on my left after we had lunch and were checking out the great weather at Assateague Island, MD.


Below is a 1 minute video at Assateague Island, MD after we had lunch.  This was taken just before you get on the Verrazano Bridge that connects Assateague Island to MD.  Hopefully we will be doing Seagull Centuries for years to come...

Last Day For Early Bird [MC]2 Registratiion Pricing



Today is the LAST DAY for Early-bird pricing.  This will not be extended, register today!

If you haven't yet registered for [MC]2, there's still time to take advantage of the savings offered by the early-bird discount. Through Oct. 17, you can save $155 on registration for the conference that will give you an in-depth look at MTConnect, and shows you the benefits it can bring to your business.   When you register, be sure to make your hotel reservations -- the block is filling up fast and we have secured a special conference rate.

In addition, the first 150 [MC]2 registrants will receive a free golf shirt, courtesy of Okuma!

Check out our great lineup of sessions.  Two tracks -- one technical, one business -- offer a mix of interactive discussions and hands-on workshops. There will be never-before-seen demos that will show the emerging possibilities for using the MTConnect standard.  You can also talk with exhibitors and learn about the commercially available products utilizing the standard right now.  

Whether you've already implemented MTConnect into your business operations, or you're just curious about what it has to offer, [MC]2 is the place that will give you all those answers and more!

Register today!

Sunday, October 16, 2011

Dennis Ritchie - Computer Legend Dies


October 13, 2011 —  Dennis RitchieWorld-renowned computer scientist Dennis Ritchie, who co-created the C programming language and co-wrote the Unix operating system, died last week in New Jersey after a long illness, according to Web reports. He was 70.
(above is from SD Times)











I met Dennis Ritchie once at a USENIX.   I was with Neil Groundwater when Neil looks over my shoulder and yells, "hey Dennis, come over here, I have someone I want you to meet."    When I turned around to shake Dennis Ritchie's hand I think I had to pull my jaw up off the floor.   A very nice and brilliant man.  Very sad...

Very nice article in New York Times that npg sent me.

Saturday, October 15, 2011

Me and Karl Rove - True Story

I am flying out of CO Springs after speaking at the NTMA Conference.  It is a small plane and I literally run into Karl Rove who is first class.  I said, "I have to shake the hands of Bush's brain."  We spoke briefly and he was very nice.  I said to Karl, "while we differ a great deal politically, I have to admit, you are a brilliant man."   We ran into each other again at the train heading back to the main gate and I said, "hey Karl, can I get a picture with you?"   Again, he was very nice about it.   It was funny, because I was texting my oldest son, John,  at the time who advised me, "be careful what you say, he still has contacts at Guantanamo :-)"    The other interesting thing was I go into the restroom and who is in the urinal next to me?  My new buddy Karl Rove.  He probably thought I was stalking him, but I was not, I was just going to the restroom.

Below is a picture of me and Karl Rove.  



Just Two Days Left Extended Early Bird [MC]2 Registration!



Early-bird pricing EXTENDED to Oct. 17!

If you haven't yet registered for [MC]2, there's still time to take advantage of the savings offered by the early-bird discount. Through Oct. 17, you can save $155 on registration for the conference that will give you an in-depth look at MTConnect, and shows you the benefits it can bring to your business.   When you register, be sure to make your hotel reservations -- the block is filling up fast and we have secured a special conference rate.

In addition, the first 150 [MC]2 registrants will receive a free golf shirt, courtesy of Okuma!

Check out our great lineup of sessions.  Two tracks -- one technical, one business -- offer a mix of interactive discussions and hands-on workshops. There will be never-before-seen demos that will show the emerging possibilities for using the MTConnect standard.  You can also talk with exhibitors and learn about the commercially available products utilizing the standard right now.  

Whether you've already implemented MTConnect into your business operations, or you're just curious about what it has to offer, [MC]2 is the place that will give you all those answers and more!

Register today!

Thursday, October 13, 2011

Just Four Days LEFT! [MC]2 Early Bird Extended Until October 17th



JUST FOUR DAYS LEFT for Early-bird pricing!!!!!!!!!!!

If you haven't yet registered for [MC]2, there's still time to take advantage of the savings offered by the early-bird discount. Through Oct. 17, you can save $155 on registration for the conference that will give you an in-depth look at MTConnect, and shows you the benefits it can bring to your business.   When you register, be sure to make your hotel reservations -- the block is filling up fast and we have secured a special conference rate.

In addition, the first 150 [MC]2 registrants will receive a free golf shirt, courtesy of Okuma!

Check out our great lineup of sessions.  Two tracks -- one technical, one business -- offer a mix of interactive discussions and hands-on workshops. There will be never-before-seen demos that will show the emerging possibilities for using the MTConnect standard.  You can also talk with exhibitors and learn about the commercially available products utilizing the standard right now.  

Whether you've already implemented MTConnect into your business operations, or you're just curious about what it has to offer, [MC]2 is the place that will give you all those answers and more!

Register today!

Wednesday, October 12, 2011

How Do You Know That's The Real Problem?


How Do You Know That’s the Real Problem?

Oct 12, 2011
MC2
When I was at Sun Microsystems, one of my favorite questions to a new systems engineer would be eight simple words: “How do you know that’s the real problem?”   

This question typically came about as preparation for an upcoming customer visit. The sales team might be bringing me in to discuss Sun’s future software and hardware directions under a non-disclosure agreement. The pre-briefing scenario would usually be the sales representative giving me the historical background of the account, how much business they are looking at doing with the customer this year, and the major hot buttons for this particular customer.  

The systems engineer would then give me the technical overview of the account. They might say something like, “They need new workstations because they cannot run their primary application fast enough.”  My next question would be, “How do you know that’s the real problem?” Often they would respond, “That’s what the customer told me.” My response would then be, “So, you really don’t know, but this is what the customer told you.”  The bottom line is that it was usually an opinion without any data to back it up. 

I am a huge believer in science and data. I am extremely leery when someone says that they “think with their gut.”  Don’t get me wrong, I am not saying that the good or bad feeling in your gut cannot augment a decision. But when it goes over a very small percentage of the decision-making formula, especially in business, you are in trouble. In the purely personal realm, sometimes a gut feeling is all you need to realize a person or a particular situation is trouble with capital letters. In business, having the data to back up your decision should be the preferred option.

One of my favorite quotes is from Sen. Daniel Patrick Moynihan of New York, who famously said, “Everyone is entitled to their own opinion, just not their own set of facts.” The primary challenge, with any type of data, is always context. Politicians are great at using numbers without context. A famous quote that implies the importance of context is from President Reagan, who once said about economists, “trust, but verify.” That is the right path to take with customers as well. No one would question a customer in the way that I questioned a junior Sun systems engineer in the scenario above, but it is certainly within reason to ask the customer if it would be OK to take a closer look at the situation.

One of best pieces of advice comes from Albert Einstein, who said, “If I had one hour to save the world, I would spend 55 minutes defining the problem and only 5 minutes finding the solution.”  This is in line with the famous quote by Benjamin Franklin, the most brilliant American who ever lived in my biased opinion: “If I had 8 hours to cut down a tree, I would spend 6 of those sharpening my ax.”   

Both of those quotes have to do with allocating the right percentage of your time in dealing with a given situation. I am sure many of you can relate to the Einstein quote in regard to defining what the problem really is. How many times have you been in a meeting and someone raises their hand and asks, “Can we please define what problem we are really try to solve here?” It is interesting how often that is followed by prolonged silence.  

Another favorite story of mine involves speaker wire. A good friend of mine was convinced that he had to spend an ungodly amount of money on the T-Rex Super Shielded Mega Mother Speaker Wire for his home theater. I asked him, how do the little electrons know that this expensive speaker wire is so much better than unshielded? Has the vendor quantified the difference? More importantly, can you tell the difference? When I offered to bet him a $1,000 that he could not tell the difference with his ears, he decided to look into it. He went with unshielded speaker wire and is very happy today.

Let’s look at how MTConnect comes into play when a shop owner says, “I am looking at adding a third shift because we are not currently making our production schedule.”  

Again, a logical question might be: How do you know that's the real problem?

This is where MTConnect is elegant in its simplicity. For those of you new to MTConnect, here is a short primer. MTConnect can be thought of as the Rosetta Stone or Bluetooth for software applications. MTConnect is the protocol pipe that connects manufacturing equipment to software applications.    

For example, you would not go to your electronics store and buy just Bluetooth. Bluetooth is a technology that comes with your cell phone and your headset. Bluetooth is simply the protocol, or the rules of how these two devices will speak to each other, so you can tie your cell phone to your headset. MTConnect is simply that protocol that connects your manufacturing equipment to your software applications, such as monitoring software, your ERP system, or any other piece of software. Since MTConnect is an open and royalty-free protocol that uses proven Internet standards, it is absolutely brain dead easy for today’s software applications to speak to an MTConnect-enabled piece of manufacturing equipment.   

Monitoring applications that will provide real-time data on what is happening on your shop floor using the MTConnect protocol is the first step for this shop owner. The second step is getting that information integrated into that shop owner’s entire business. You might just find out that the real problem is that you do not have the data you need to make the business decisions to improve your shop or plant. This is where MTConnect comes in.

The best advice that I can give is to invest your time and sharpen your mental ax by coming and seeing, touching and learning how software applications and manufacturing equipment providers are using MTConnect to dramatically change manufacturing at the first-ever MC2 MTConnect: Connecting Manufacturing Conference in Cincinnati, Ohio, on November 8 to 10. Register today! 

Attending the NTMA Conference at The Broadmoor


I am here with Paul Warndorf attending the NTMA (National Tooling and Machining Association) Conference at The Broadmoor in CO Springs.

We are showing off MTConnect and talking about [MC]2 MTConnect Connecting Manufacturing Conference.

I called npg and said, "is the weather always this crappy here?"  :-)  Having dinner with Neil and Beth tonight at The Broadmoor.   Below is my cottage below the street light and the snow capped mountains in the background.



Above is a photo Neil Groundwater took while he and his wife Beth were taking a walk before we had dinner at The Broadmoor.



Photo npg took at the front of The Broadmoor.

Patent Trolls aka NPEs or Non Practicing Entities


I wear three hats in my professional life:
I have spent 33+ years in the computer industry, 23 years of which were at Sun Microsystems.  In that time period, the primary theme at companies that I have worked at has been around innovation.  I would argue that no company was more innovative than Sun Microsystems.

A very disturbing trend of late is the increase in what are called NPEs or Non Practicing Entities or Patent Trolls.    Wikipedia defines a patent troll as:


Patent troll is a pejorative term used for a person or company that enforces its patents against one or more alleged infringers in a manner considered by the target or observers as unduly aggressive or opportunistic, often with no intention to manufacture or market the patented invention.
 Here is another snippet from Wikipedia:

Patent troll "companies have no interest in using the patents... but instead hope to reap large sums of money from the lawsuits themselves."[32] This gives them an advantage over manufacturers since they are relatively immune to the typical defensive tactic large entities use against small patent plaintiffs, because the cost of litigation tends to fall more heavily on an accused infringer than on a plaintiff with a contingency-fee lawyer, and because trolls have an almost-unrestricted ability to choose their preferred plaintiff-friendly forums, most prominently the Eastern District of Texas.[21]
There are few things that are more innovation killing and job-killing than patent trolls.  

Here is some interesting insight (various snippets - please read entire post at Freakonomics.com) from the smart folks over at Freakonomics.com on patent trolls:
 The PTO receives over 520,000 patent applications a year. That’s about 1,425 applications a day. The agency’s approximately 6,500 patent examiners are overburdened; on average each patent gets only about 16 hours of review. Virtually all experts agree that this is nowhere near enough time to properly assess a patent. More fundamentally, patent examiners are rewarded for processing applications – and the easiest way to clear a file is to approve a patent. The PTO’s examiners don’t get paid to say no. They’re incentivized to approve.
snip...

But there’s a third, more interesting reason so many people seek patents that have a high probability of being found invalid. As it turns out, invalid patents may be worthless as innovations, but they can be very nice bargaining chips.
Any patent the PTO grants enjoys a legal presumption of validity. To overturn this presumption, defendants in a patent infringement case must prove the patent’s invalidity by a high standard of “clear and convincing evidence.” It takes a lot of lawyer fees to do that. And the result is that defendants often pay rather than fight, even when they think they could ultimately have the patent invalidated. More than 97% of patent infringement suits are settled before trial.

snip...
The patent system exists to encourage people to invent – to add, in Abraham Lincoln’s words, “the fuel of interest to the fire of genius.” But as this post suggests, there’s a dark side to the patent system. Just as good patents advance innovation, bad patents retard it. And even bad patents can be valuable to a patent troll. Every penny that goes to license an invalid patent, or settle a meritless lawsuit, is a tax on innovators.

There are some groups that are looking out for what is best for the United States of America and one of these groups is the Electronic Freedom Foundation (EFF).  Something EFF is doing that I absolutely is EFF's Patent Busting Project!    As EFF describes this Patent Busting Project:

An EFF Initiative To Protect Innovation and Free Expression
Tired of bogus software patents? So are we! To combat these annoying and often dangerous legal weapons, EFF has launched the Patent Busting Project to take down some of worst offenders.

We need your help! Take a look at the Top Ten Most Wanted culprits on our list, and let us know if you have any leads on technology that predates them (called "prior art") that we can use to challenge their validity. Click on a patent to find out more.
Go get those damn patent trolls and PLEASE HELP EFF so we can save the United States of America for those true innovators who are the real job creators and not the bottom feeders of society like patent trolls!

Good News on Java's Future


I enjoyed this article at SD Times by Alex Handy titled: 

Top five cool things from Oracle OpenWorld / JavaOne

I thought the two pieces on JavaFX and the future of Java were particular good news:

"The future of Java
But the biggest news of all at the show was by far the well-laid plans for Java SE 8 and beyond. With JavaFX making it into the mix, and dozens of major features already being laid out for the next release, Java is back on track and advancing again, and in a much more open fashion.

Indeed, the JCP is in the midst of reforms that will require all working groups to have open mailing lists and to make their test code available to others interested in the process. Why, the JCP may even be tackling that nasty TCK issue sometime next year, but we'll see if that really happens.

In the meantime, you'd better study up on functional languages, as Java will be moving closer to them thanks to closures in OpenJDK 8. And for those of you in the Java EE world, Java EE 7 is expected to include provisioning features to make automatic scalability even easier.

And finally, for Java ME users, we learned that the future of that platform will be more strongly tied to the mainline Java SE releases. Instead of a separate executive committee and distribution, Java ME will now be a subset of Java SE, and all Java governance decisions at the JCP will flow from a single executive committee. Java ME and SE are, effectively, being merged. "

JavaFX 2.0
Another technology that seemingly got lost in the Oracle/Sun shuffle, JavaFX is the long-awaited UI scripting layer for Java. It's targeted as an RIA development platform and includes many features that are still only dreamed of in standard Java, such as built-in media streaming support and links into graphics accelerators.

But for users, JavaFX is probably the best thing to happen to Java since SWT. It's a flashier, snazzier interface layer for Java applications, which have always lacked a bit of panache when compared to native applications. And for the zealots among you, JavaFX will soon be open-source technology as well when it's pushed into the OpenJDK 8 specification. If all goes well, JavaFX 3.0 will be part of OpenJDK 8 and Java SE 8."




Tuesday, October 11, 2011

Story Behind VT's "Enter Sandman" Video By Metallica


Interesting article in the Washington Post by Mark Giannotto this morning on the whole story behind the new Metallica "Enter Sandman" video played VT's Land Stadium this past Saturday.   The video was created by Metallica specifically for Hokie Nation.  "Enter Sandman" by Metallica has been the  theme song for VT's football team when they leave the VT tunnel entering the field since the 2000 season.  Below is a snippet from the article.

 "Hey, Hokie Nation, time to kick some butt. This is Metallica. Start jumping,” lead singer James Hetfield yelled before the distinctive guitar riffs of “Enter Sandman” began and Virginia Tech’s players raced onto the field.

“I saw people looking at the screen and I was wondering, ‘What are they looking at? Is this something they always do?’” said cornerback Kyle Fuller, one of several Hokies carrying a flag Saturday, and therefore one of the first in line to come out of the tunnel.

The video was the result of almost two years of work by Bruce Gearhart, a Baltimore native who is the president of the Maryland-based wine distributor, Bacchus Importers.
Below is a brief snippet of the history in another article that appeared in 2009 in the Washington Post written by Mark Viera.

"Enter Sandman" was first used at Lane Stadium for the 2000 season opener against Georgia Tech. Although the game was canceled before kickoff because of torrential rain and lightning, the song had caught on.

The second element of the "Enter Sandman" mystique came later. Before one particularly chilly night game, some of the Virginia Tech marching band members started jumping up and down to keep warm before the team's entrance. Soon, everyone copied.

"The next thing you know the whole band is jumping up and down," David McKee, the director of the Marching Virginians, said in a telephone interview. "And then next thing you know the whole stadium is jumping up and down. It was one of those accidental traditions."

Since 2000, "Enter Sandman" has woven itself into the fabric of the community. The song can often be heard downtown, blasting from passing cars or from inside the bars.

Below is a good example on what happens in Lane Stadium when they play "Enter Sandman"



With two sons currently at VT and a third likely headed there, I need to know this stuff :-)

Monday, October 10, 2011

iPad and Manufacturing


Thanks to Neil Groundwater for sending me this article on iPad Takes On Manufacturing in Macworld.  Below is a snippet from the article:

“When Apple created the iPad, the [manufacturing] industry had a sort of wake-up call … that mobility is not only relevant for people outside the company, but also for those inside the company who have information needs and are not tied to their desk, but are tied to their asset,” says Pierfrancesco Manenti, a manufacturing analyst at IDC Insights."

Sunday, October 9, 2011

Another Great Mark Albert Article at Modern Machine Shop


Mark Albert of Modern Machine Shop asks as a fundamental question:
"Are our machines running? How long have they been running? Are they getting parts done on time? Do the operators need help?"
Mark writes a great article (again) on MTConnect title:  

The Need to Know Is Basic 

  "A new MTConnect-based machine monitoring system is helping Jet Machine get reliable answers to these questions. Although currently implemented as a pilot program on three of the shop’s most important five-axis machine tools, the system gives Mr. Wulfeck and other managers a timely and accurate picture of machine utilization and performance. This makes it easier to make good decisions about both short-term issues, such as maintenance priorities, and long-term issues, such as new capital acquisitions. Plans call for connecting all of the shop’s CNC machines to this monitoring system."

 This is a great article that is absolutely worth reading and understanding.  Thanks Mark!

Thanks Joe Jablonowski! MTConnect Metalmecanica Article

Huge thanks to Joe Jablonowski who wrote an article on MTConnect in Metalmecanica.   Below is a snippet:

Las ideas comenzaron a surgir cuando el consejo AMT se preparó para su reunión anual a finales de 2006. Tres conferencistas expertos externos atendieron la reunión en ese tema y para su preparación realizaron un tour por la feria International Manufacturing Technology Show en Chicago durante el verano. Después del tour coincidieron en una cosa, como uno de ellos, David Edstrom, del fabricante de computadores Sun Microsystems, lo indicó: “Ustedes chicos ¡no pueden hablarse el uno al otro!”.

 It is certainly very nice of Joe to do this and great to see MTConnect articles appear in other languages!


Joe Jablonowski, 
es editor y Publisher del Metalworking Insiders’ Report, el boletín de Gardner Publications para productores de equipos de fábrica. Con más de 35 años de experiencia en reportaje sobre manufactura, el anterior jefe de edición de American Machinist también conduce el Machine Tool Scoreboard en línea y el World Machine Tool Output & Consumption Survey anual.